Steel Enclosure Electronic Cabinet Making Machine

Steel enclosure roll forming machine production line

Roll forming machine for production electronic cabinet, including distribution panel forming machine, panel box bending.

Product Description

Ⅰ,Metal Forming machine for distribution steel enclosure panel

1,Technical parameters (Item:YX20-150/200/250/300/350)

No.	ITEM		PARAMETER	REMARK
1	MATERIAL	Type	Cold-rolled strip steel, galvanized sheet
		T.(mm)	0.8-1.2mm
		Yield Strength (Mpa)	Q235
2	Forming product   Width		150,200,250,300,350mm
3	Forming speed   (m/min)		2-8m	Including hole
4	Forming main power   (KW)		7.5 KW	FYR
5	Hydraulic power   (KW)		18.5 KW	FYR
6	Bending power (KW)		3 KW	FYR
7	Voltage		AC380V，50Hz，3P

Ⅱ, Distribution box production line process

(A) 2 in 1 Uncoiler Straightening→servo feeder→Hydraulic press breach device  → Guide device → roll forming machine → hydraulic punch →shear device (including knife)→ finished product rack

(B) Bending machine with tool

Layout as below

Ⅲ,Distribution box drawing 

Section part distribution box panel Drawing

Ⅲ, Machines List

(Ⅰ), 2 in 1 Uncoiler   straightener

1、 Type：Manual Expansion

2、Parameter

1）Passive   discharge

2） Coil weight：<   2T

3）Coil inner D.：φ450mm-φ530mm

4）Max. Width.400mm

5)   Thickness .0.4-1.6mm

6)   Straightener roller :7 pcs

8)   Power.1.5kw  

(Ⅱ),Servo Feeder
3.1 Max. feeding width:400mm

3.2  Feeding thickess: 0.4-1.6mm 

3.3 Motor , 1.3ＫＷ(Yaskawa)

(Ⅲ）， Hydraulic hole punching system

3.1 Function：Hydraulic punch breach  (Mould 1 set)
3.2  Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure：16MPa
3.4 Hydraulic station：18.5KW（ Hydraulic punch hole/shear use same station）

(Ⅳ） Guide device

(Ⅴ）Main Forming machines  (for panel width 150,200,250,300，350mm )

5.1  Forming Roller：20 stations，and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel：T.18mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding: 2-8 m/min。

5.4  Roller material：GCr15，overall quenching, hardness HRC56-62 ℃.
5.5  Motor power：7.5KW。   
5.6  Main Roller ：￠75mm，45 #。
5.7  Equipment base: 45 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

(Ⅵ）,Flat collect rack

(Ⅶ）,Box Bending Machine (including mould) 150/200/250/300/350 1 set , Hydraulic power :3kw
(Ⅷ）,Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.

Ⅴ,Devices completed electronic distribution panel prodution line

No.	Machine name	QTY	REMARK
1	Uncoiler   straightener	1
2	Servo Feeder	1
3	Hydraulic   machine	1	With mould
4	Guide device	1
5	Forming machine	1
6	Hydraulic   machine	1	With mould (2 sets)
7	Follow Shear	1	Including knife
8	Collect rack	1
9	Control system	1
10	Box bending machine	1	With mould

Ⅵ, Power distribution box machine accessories brand

No.	Name	manufacturer
1	Motor & Reducer	Domestic brands
2	The main key bearing	Domestic brands
3	Inverter	Shilin
4	PLC Systems	Siemens
5	Low-voltage electrical	Schneider
6	Encoder	Omron
7	touch screen	Siemens
8	Hydraulic system	Domestic brands

Product Features

Guarantee of Quality

Superda guarantee distribution box roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth.

Power distribution box roll forming machine advantage

1, Distribution box production line for producing electrical cabinet box IP65 & IP66, Outdoor & Indoor water-proof cabinet enclosure.

2, PLC control system, automatically and easy handle.

3, Gcr15 roller with quench process, hardness reach HRC60-65 ℃.

4,Tracking cutting system with Cr12 Cutting blade.

Model and Meaning

Item YX20-150/200/250/300/350

Distribution box roll forming machine for producing steel box which using electrical industry.

Distribution box application

Power distribution box is widely used in architectural lighting and small power control circuits of hotels, apartments, buildings, ports, stations, airports, warehouses, hospitals, factories and mines, etc. It is suitable for AC 50Hz, AC single-phase 240V, three-phase 450V and In the following, indoor lighting and power distribution lines with currents of 250A or less are used for line overload protection, short circuit protection, and line switching. Power distribution box is suitable for civilian and not need professional technology, it is very easy using and safety.

Technical Parameters

Distribution box roll forming machine for production different size cabinet 

Reference (Item)	Height	Width	Depth
YX21-150/200/250/300/350/400	200	200	150
	300	250	150
	300	250	200
	300	300	150
	300	300	200
	300	400	200
	400	300	150
	400	300	200
	400	400	200
	400	600	250
	400	600	300
	500	400	150
	500	400	200
	500	400	250
	500	500	250
	600	400	150
	600	400	200
	600	400	250
	600	500	150
	600	500	200
	600	500	250
	600	600	250
	600	600	300
	600	800	300
	700	500	200
	700	500	250
	800	600	200
	800	600	250
	800	600	300
	800	600	400
	800	800	200
	800	800	300
	800	1000	300
	1000	600	250
	1000	600	300
	1000	800	250
	1000	800	300
	1000	800	400
	1000	1000	300
	1000	1200	300
	1200	800	300
	1200	800	400
	1200	1000	300